ACE Automation

Assembly

Assembly automation ensures products are made faster, better, with improved operator safety, and at a lower operating cost.

Robotics Material Handling Assembly Custom Test Machines Turnkey Systems AMRs
Automated Assembly Systems

ACE designs and builds automated assembly systems that increase throughput, improve consistency, and reduce operating costs. Whether you need a single semi-automated station or a complete multi-station robotic line, we engineer solutions matched to your product, volume, and floor space.

Every ACE assembly system can incorporate in-process inspection, testing, and traceability — ensuring quality is built into the process, not checked at the end.

Flexible System Architectures
From manual workstations to fully automated robotic lines, ACE builds the configuration that fits your production requirements.

Single & Semi-Automated Stations

Operator-assisted stations with automated processes for lower-volume or high-mix production. Manual, semi-automatic, and fully automatic configurations.

Multi-Station Robotic Assembly

Multiple coordinated stations handling sequential assembly operations with robotic material transfer and in-process quality checks.

Dial Table & Conveyor Systems

Rotary dial tables and pallet conveyor architectures for high-volume, multi-step assembly with integrated inspection and testing.

Assembly Processes

ACE integrates a wide range of assembly processes into automated systems — from precision press-fits to high-speed dispensing and fastening operations.

  • O-ring & gasket installation
  • Welding (vibratory & resistance)
  • Dispensing
  • Press (servo, hydraulic, pneumatic)
  • Torquing (DC drive & pneumatic)
  • Riveting (clinch & impact)
  • Nut-running & screw-driving
  • Snap & press-fit
Built-In Quality at Every Step

SIMO Engineering

Simultaneous motion engineering optimizes cycle time by coordinating multiple operations in parallel — reducing total assembly time without sacrificing quality.

In-Process Inspection

Vision systems, sensors, and gauging integrated directly into assembly stations catch defects in real time — preventing bad parts from moving downstream.

Traceability

Part marking, data collection, and process logging ensure full traceability from raw material through finished assembly — meeting OEM and regulatory requirements.

New Systems or Retrofit

ACE builds complete new assembly systems from the ground up, and also retrofits existing lines to add automation, improve cycle time, or incorporate new processes. Whether you're starting fresh or upgrading what you have, we engineer the right solution.

Our custom approach means no two systems are alike — every solution is designed around your specific product, process, and production goals.

See Our Process