ACE Automation

EV / Battery

Automation and test systems for electric vehicle components, battery modules, and next-generation powertrain technology.

Automotive EV / Battery Military Off-Highway Consumer Products General Industrial
EV & Battery Manufacturing Automation

ACE supports the EV transition with automation for battery module assembly, electric motor components, power electronics, and thermal management systems. The shift from ICE to electric requires new manufacturing processes — ACE brings automation expertise to help EV manufacturers scale production.

From cell-to-module assembly lines to end-of-line validation testing, ACE delivers systems engineered for the precision, safety, and throughput demands of high-volume electrified powertrain manufacturing.

EV & Battery Component Expertise

Battery Module Assembly

Automated cell stacking, module framing, busbar welding, and interconnect assembly for lithium-ion and next-generation battery module production lines.

Electric Motor Components

Assembly and handling systems for stator cores, rotor shafts, magnet insertion, winding processes, and motor housing components used in EV traction motors.

Power Electronics

Precision assembly and test systems for inverters, onboard chargers, DC-DC converters, and high-voltage distribution units that manage power flow in electric vehicles.

Thermal Management

Automation for coolant plate assembly, thermal interface material application, heat exchanger fabrication, and leak testing of battery and motor cooling circuits.

EV Drivetrain

Assembly and functional validation systems for electric drive units, reduction gearboxes, e-axles, and integrated powertrain modules combining motor, inverter, and transmission.

Battery Testing & Validation

End-of-line test systems for battery module electrical performance, insulation resistance, charge/discharge cycling, and high-voltage safety verification.

Relevant Solutions & Products
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AAM BorgWarner Brose CAT Crown Cummins Eaton Ford Gorman-Rupp HiLex Honeywell Mahle MC3 Cardiopulmonary Reich B&WT XALT ZF